Merc Aerospace has seen turnover rise to £4.2 million thanks to a sustained investment drive that has included the purchase of two CNC machines from the Engineering Technology Group (ETG).
The company has replaced five older models with two Nakamura WT150IIs as part of its commitment to Lean manufacturing and reducing lead-times for its customers.
Equipped with Fanuc and Smart X control software, the multi-axis CNC machines will drastically cut down on set-up and programming times, as well as freeing up over 150m2 of floorspace for future acquisitions.
“We are focused on offering our clients the lowest total cost of acquisition solution for their precision components,” explained Richard Meade, commercial director at Merc Aerospace. “This is where the two Nakamuras really come into their own and ensure we live up to our promise, delivering fantastic control, speed and repeatable quality. Our customers have been so impressed with these new capabilities, that they’ve even placed new product orders with us, building on a £500,000 increase in annual sales for 2018.
“ETG is a solution provider and engaged with us to explore which machines would help us explore new opportunities. It was a seamless transition from order placement to delivery and operator training, with the initial results being extremely impressive. In particular, the turret mounted power tooling ensures components with complex milled features are coming off virtually burr free and generally as a one-hit operation.”
John Brimblecombe, regional sales manager at Engineering Technology Group, added: “Nakamura technology has really grown in popularity in the UK, with many subcontract manufacturers switching on to the outstanding performance and value for money it offers. The WT150II gives provides up to 26kW of cutting power available for turning shaft-work with synchronised spindles, whilst the driven-tool motor power is suited for heavy cutting with very small tools.
“This is perfectly suited for the complex precision components that the customer specialises in. In addition, Merc has also benefited from replacing five machines with two Nakamura WT150IIs, with the twin spindle and twin turret configuration and driven tooling and Y axis helping to remove milling operations and reduce both set-up and cycle time considerably.”
